HighSpeed Cell for Nut Welding

The project aimed to develop a high-speed automated welding cell, consisting of two independent stations, each equipped with a robot and an HSFS (High Speed Fastener System) welding system. Objective: fast and precise welding of metal components, with automatic quality control.

Each station includes:

• Industrial robot for handling and welding;
• HSFS system for fast and precise welding;
• PinPoint loading station for part placement;
• Conveyor belt for finished parts;
• Automatic container for non-compliant parts.

The process is fully automated after part loading:

• The operator places the part;
• The robot picks it up and welds it;
• The part is transferred to the output belt;
• Non-compliant parts are automatically removed;
• Compliant parts are taken for packaging.

Key Benefits:

• Reduced cycle time due to HSFS technology;
• Complete automation with minimal operator intervention;
• Automatic quality control and rejection of defective parts;
• Improved ergonomics and increased safety through separation of work areas.

Main challenge: developing universal grippers capable of efficiently handling a variety of parts.

Process Demonstration (Reality vs Simulation)

The HSFS cell offers a high-performance solution for automated production of welded components, with high efficiency, safety, and scalability. It is easy to integrate into existing or new lines and ensures consistent product quality.